强韧坯体力,釉彩尽光华 —— 高性能陶瓷工业添加剂

行业挑战

当前陶瓷工业正处在转型升级的关键阶段,整个行业在追求高质量发展的同时,面临着来自市场竞争、技术瓶颈、环保压力等多方面的挑战。

峰润生物陶瓷级CMC具有纯度高、灰分低、溶解性好、配伍性强等特点,特别是其“洁净燃烧”的特性,在高温煅烧后几乎无残留,确保了陶瓷成品的致密度和优良品质。我们提供多种规格的产品,以满足从注浆成型到挤出成型,从釉面喷涂到丝网印刷等不同工艺的精细化需求。

The ceramic industry is undergoing a significant transformation, striving for high-quality development while facing several challenges, including market competition, technological limitations, and environmental pressures. At this critical stage, the need for reliable, high-performance materials is more important than ever.

Fortune Biotech’s Ceramic Grade CMC offers an innovative solution to meet the evolving needs of the ceramic industry. Known for its high purity, low ash content, excellent solubility, and strong compatibility, our CMC is designed to enhance the quality and efficiency of ceramic production. One of its standout features is its clean burning property, ensuring that almost no residue remains after high-temperature calcination. This unique characteristic guarantees superior density and quality in the final ceramic product, which is crucial for meeting industry standards.

Our Ceramic Grade CMC is ideal for a wide range of ceramic manufacturing processes. Whether you are involved in slip casting, extrusion molding, glaze spraying, or screen printing, our product provides the necessary stability and performance to achieve precise results. The ability to deliver excellent viscosity control and enhanced flowability makes our CMC a trusted choice for ceramic applications that demand the highest standards of precision and quality.

In slip casting, Fortune Biotech’s Ceramic Grade CMC improves the consistency and fluidity of ceramic slips, ensuring smooth, uniform casting without defects. For extrusion molding, it enhances the plasticity of the material, allowing for the easy formation of complex shapes. When it comes to glaze spraying, our CMC helps achieve a more uniform, even coating, while in screen printing, it ensures the fine details of designs are reproduced accurately and without distortion.

Our ceramic grade CMC is available in a variety of specifications, tailored to meet the specific needs of different manufacturing processes. It supports a cleaner, more efficient production cycle while ensuring superior performance in the final ceramic products.

With Fortune Biotech’s Ceramic Grade CMC, manufacturers can address the challenges of high-quality production and stay competitive in the fast-evolving ceramic industry. Let us help you improve the quality, efficiency, and environmental sustainability of your ceramic products with our top-tier CMC solutions. Explore the full potential of our Ceramic Grade CMC and take your production to the next level.

 

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应用案例 

案例一:陶瓷坯体增强剂

挑战: 未经烧制的陶瓷坯体(生坯)机械强度很低,在转运、修坯、上釉等工序中极易断裂、掉角,导致成品率低。

CMC解决方案: CMC作为粘结剂加入到坯料中,其长链分子在颗粒间形成柔韧的桥接,干燥后能将松散的陶瓷粉料牢固地粘结在一起,使生坯的抗折强度提高2-3倍,大大增强了操作过程中的成品率。

案例二:釉浆的稳定剂与流变剂

挑战: 釉浆是由多种不同密度的矿物原料组成的悬浮液,长期静置容易沉淀结块,且粘度不稳定,导致喷釉或浸釉时釉层厚薄不均,出现流釉、针孔等缺陷。

CMC解决方案: CMC作为釉用悬浮剂和增稠剂,能提高釉浆的粘度和稳定性,使釉料颗粒均匀悬浮。同时,它赋予釉浆良好的触变性,使其在施釉时流动性好,能平整覆盖在坯体表面,静置后又能迅速恢复粘度,防止流挂,形成厚度均匀、平滑的釉层。

案例三:挤出成型用塑化润滑剂

挑战: 在生产蜂窝陶瓷、陶瓷管等挤出成型产品时,坯料可塑性差、摩擦力大会导致挤出困难、能耗高,且产品易产生裂纹、表面粗糙。

CMC解决方案: CMC能吸附在陶瓷颗粒表面,起到润滑作用,大大降低了颗粒间以及坯料与模具壁之间的摩擦系数。同时,其保水性也改善了坯料的可塑性,使得挤出过程更顺畅,产品表面更光滑,结构更致密。

案例四:陶瓷贴花纸印刷油墨

挑战: 陶瓷贴花印刷需要一种能承载颜料、具有合适粘度和干燥速度,并且在烧制时能完全烧掉的粘合剂。

CMC解决方案: CMC因其良好的成膜性、粘结性和洁净的燃烧特性,被用作陶瓷印刷油墨(或称“印花油”)的主要粘结剂。它能将颜料粘附在转印纸上,转印到坯体后,在煅烧过程中完全分解,只留下美丽的图案。​

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